document.frmHorsePower.Depth.focus()
Used on ferrous metals.
"+ToothPitch+"
"+ToothHeight+" | \
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Soul Band; Travels up to 120 miles Contact for rates Get a Free Quick Quote. Bandmill saw formulas, bandsaw formulas and calculators for use with bandsaws and bandmills. q 55H-K4xS%tztt!~~N{" Calculation[0] = document.getElementById("DrivenPulley")
Don't cut it, or cut it wet so there's NO DUST - Silicosis Sucks And if you're cutting wet, wear a mask - there's dust in the spray mist too!
Driven Pulley Diameter:
Driven Pulley RPM:
Driver Pulley Diameter: | \
There should be at least three teeth for the thickness of the material.
| We Calculated: |
\
if (DrivenDiameter2 == ""){DrivenDiameter2 = 0}
. if (DriverRPM == ""){DriverRPM = 0}
Table Band Saw. It is also the primary supplier for WIC programs in many states, including Louisiana . Same as flexback except the back is hardened. Please check your values and try again."
Southern Yellow Pine), Grinding Carbide- Health and safety risks. Please use this Bandsaw Calculator for Bandsaw Prices. if (CutDepth == ""){CutDepth = 0}
SD (2) where L and K denote empirically determined constants and W the width of the workpiece. All values must be numeric and greater than zero.
\
document.getElementById("CalcResults").style.display="block"
TPI selection is arguably the most important decision when selecting a band saw blade. case 1:
Useful on foam. document.getElementById("CalcResults").style.display="block"
var DrivenDiameter = document.frmDrivenPulley.DrivenDiameter.value
else{
var DriverDiameter2 = document.frmDriverPulley.DriverDiameter2.value
function CalcGulletFeed(){
At constant cutting speed, a CNC lathe automatically applies the correct rpm based on the following formulas for inch and metric systems: rpm = 12 sfm ( cutting diameter in inches), rpm = 1,000 m/min.
To Calculate the Gullet Area | \
They are a driving force for efficient sawing technology and space savings. var Depth = document.frmHorsePower.Depth.value
case 0:
\
Darrell Crooks: Lead Gui. hbbd``b`$m@g@3H9A[q$ function CalcHorsePower(){
"
function CalcGulletArea(){
You must select the correct Teeth Per Inch (TPI) for the thickness of material you are cutting. A bandsaw (also written band saw) is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. 10 x 10 = 100. Cutting range: 59.0 x 43.3 . %PDF-1.6
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inch) |
\
Never run the machine faster than the recommended speed for the specific material.
break
An example of a 9 band saw here (link to Amazon). Although it is often called "Cobalt" both grades have the same (90 x 12) Known:
| Driver Pulley RPM's is: | "+DriverResult.toFixed(2)+" | (rpm) |
\
Driver Pulley Diameter:
Driver Pulley RPM:
Driven Pulley Diameter: | \
| We Calculated: |
\
document.getElementById("CalcResults").style.display="block"
document.getElementById("CalcResults").innerHTML="\
| You Entered: |
\
Please remember that there are Proper Techniques for All Types of Shapes. Removal Rate - Square Inches Per Minute To find the area of bars larger than 10 diameter use the formula "(3.14) x radius2". Constant feed machines can use a coarser pitch. document.frmGulletFeed.Bite.focus()
These are the formulas used to design and select circular saws and bandsaws. (inch)
(inch) | \
}
With baby formula scarce, California mothers are sharing their breast milk. if(DrivenDiameter > 0 && DrivenRPM > 0 && DrivenDiameter2 >0)
}
document.getElementById("CalcResults").innerHTML="\
\
They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials.Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut .
Please check your values and try again.
"
}
or motor failure. in the diamond and metal microscopically dissolves the diamond!
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)* Band Wheel Dia. case 2:
Hard materials require more teeth to share in the work and lessgullet.
{
Good for Ferrous function OptionChange(){
TPI = # of Teeth in the Cut (4 x 3.5 = 14) A 2-3 Variable Pitch blade would have 10 teeth in the cut (4 x 2.5) A 4-6 Variable Pitch Blade would have 20 teeth In the cut (4 x 5) All grades of silver solder / braze alloy and flux including our Hi Impact alloy and Purified flux. To Calculate the RPM's for the Driven Pulley | | \
Make sure that the saw blade is sharp enough to cut the material. |
| We Calculated: |
\
"+Depth+"
"+Kerf+"
"+Surface+"
"+Energy+" | \
Useful as above but the points make it more aggressive.
if (CurrentSelection == i){
var Kerf = document.frmHorsePower.Kerf.value
var i = 0
Too fine of a tooth count will only cause a problem when you are cutting through the top or bottom of your material. She is among the lactating parents in . 10 inch (250 mm)
Zane Lee: Vocals, Bass. . var GulletFeedResult = Bite * CutDepth / Gullet
Same as above except there is no smooth edge. m/min. . return false
Formula Feed Speed (fpm) x 12 = Chip Load No. The process of threading is used to produce helix by removing material from circular surfaces. Vinny Threats: Vocals, Drums.
Then the teeth are milled or ground leaving the HSS only on d. type of material to be cut 11. {
The model was employed to predict crosscutting times for steel rounds, squares, and tubes for several conditions of thrust force and blade speed. var Gullet = document.frmGulletFeed.Gullet.value
n3kGz=[==B0FX'+tG,}/Hh8mW2p[AiAN#8$X?AKHI{!7. . 100 x 3.14 = 314 square inches. document.getElementById("CalcResults").style.display="block"
}
}
Calculation[i].style.display="none"
Diamond should not be used on ferrous metals because the affinity of the carbon {
var ToothHeight = document.frmGulletArea.Height.value
Bandmill - Saw Speed bs = (bwd 3.1416 rpm) 12 bs = blade speed (feet / minute) dwd = wheel diameter (in.) document.getElementById("CalcResults").style.display="block"
Saw Blade Formula normfrey 2015-09-23T17:09:50+02:00. Bandsaws | SIZING | Catalog | SCM Wood North America Machine Home Catalog SIZING Bandsaws Shop by category Year end Clearance Sale (4) Bandsaws Sort by: 5 Products found Sale Discover more formula s 440p Band saw $6,510.53 Sale Discover more minimax s 45n Band saw $3,984.21 Sale Discover more formula s 540p Band saw $7,878.95 Sale Discover more in2/min. }
The application for these types is abrasive materials when nothing else will work. Please check your values and try again.
"
document.frmGulletArea.Pitch.focus()
cm2/min.
All values must be inputed before the result can be calculated.
\
Useful for making intricate patterns requiring backing out. The best time to remove scrap material from the band saw is _____. {
document.getElementById("CalcResults").innerHTML="\
Sitemap | Website by oBundle. break
Carbon Steels 1005-1012 150HB 259-298 30-40 79-91 77-103 And for I, H, and other structural beams, the cut time has shortened to the point where the indexing time between cuts (depending on the length of the beam, of course) can be close to the actual cutting time (see Figure 1 ). Feed Speed (feet per minute) x Depth of Cut (inches) x Kerf (inches) x Specific Gravity x 100 144 Arbor Drive Efficiency (percent) x 100 . var Surface = document.frmHorsePower.Surface.value
All values must be numeric and greater than zero.
\
|
Tooth Pitch (spacing):
Tooth Height: | \
Calculation[4] = document.getElementById("GulletFeed")
Basic Carbide Saw Tip Information and How To Order, gaf = gullet area factor (.42 for square back tooth .52 for round back tooth), tb = (fpm 12) ((bwd 3.1416 rpm) tp), 1.8 to 2.0 for slow growing species (ie. Example: Calculate the number of teeth in the cut for the following: 4" bar stock, using a 3-4 variable pitch blade Bar Stock Size x Avg. }
If necessary to back the blade out of a cut _____. To Calculate the Gullet Feed Index |
\
document.getElementById("CalcResults").innerHTML="\
Abbott makes more than 40% of the baby formula sold in the United States, mostly under the brand Similac. break
\
ga = gullet area (square inch)tp = tooth pitch (inch)gd = gullet depthgaf = gullet area factor (.42 for square back tooth .52 for round back tooth), Bandmill Saws - Tooth Bitetb = (fpm 12) ((bwd 3.1416 rpm) tp), tb = tooth bite (inch)fpm = feed speed (fpm)bwd = wheel diameter (in. if (DrivenRPM == ""){DrivenRPM = 0}
if (ToothHeight == ""){ToothHeight = 0}
Band Saw Surface Feet per Minute (SFPM) To calculate SFPM, enter the values from your machine in the boxes below: Back to Workshop Calculation Links. HF.
\
|
\
}
Useful on foam. Machine capabilities.
(inch)
(rpm)
(inch) | \
| You Entered: |
\
When picking the correct tooth count you also want to consider the wall thickness too aggressive of a tooth count will case the teeth to get catch in the side walls and you }
if (Gullet == ""){Gullet = 0}
document.getElementById("CalcResults").style.display="block"
}
| You Entered: |
\
var DrivenDiameter2 = document.frmDrivenPulley.DrivenDiameter2.value
document.getElementById("CalcResults").style.display="block"
Calculation[3] = document.getElementById("HorsePower")
var ToothPitch = document.frmGulletArea.Pitch.value
This formula is used to calculate the net power from the depth of cut, the feed per revolution, the cutting speed, the specific cutting force, and the machine efficiency. Band Saw Cutting Enhance your band saw setup with products that bring accuracy and precision to your cuts.
To Calculate the Horse Power | | \
if (ToothPitch == ""){ToothPitch = 0}
The most common and inexpensive material. document.getElementById("CalcResults").innerHTML="\
|
\
Formula sheet. return false
Easily hire Soul Formula for your special event: The Soul Formula band plays wide variety of music from classic Soul, R&B, Funk, Jazz Neo Soul . else
(Second Day Air) Add $29.95 for Freight (on 3 blades) Plus $1.75 for each additional blade. Bimetal Strip Steel for Band Saw Blades; Bimetal Strip Steel for Reciprocating and Jig Saw Blades; . All values must be inputed before the result can be calculated.
\
|
"
The ideal amount of teeth touching the material at one time would if(DriverDiameter > 0 && DriverRPM > 0 && DriverDiameter2 >0)
if(ToothPitch > 0 && ToothHeight > 0)
if(Depth > 0 && Kerf > 0 && Surface >0 && Energy >0)
Use Decimal Equivalents for Fractions . var CutDepth = document.frmGulletFeed.CutDepth.value
. \
(not all widths available in all material grades), (not all styles available in all grades and widths). (Ground UPS) Add $12.50 for Freight (on 3 blades) Plus $1.50 for each additional blade. Feed Speed (feet per minute)xDepth of Cut(inches) xKerf (inches) xSpecific Gravityx 100 144 Arbor Drive Efficiency(percent) x 100, (Band Wheel Diameter 3.1416 Wheel RPM) 12, (Feed Speed (feet per minute) 12) ((BandWheel Diameter (inches) 3.1416 RPM) Tooth Pitch (inches)), Tooth Pitch Gullet Depth Gullet Area Factor, Gullet Area (square inches) Sawdust Expansion Factor.
{
In above equation L is length of thread in cm. function CalcDriverPulley(){
{
break
a. leave the power on so it comes out smoothly b. turn the power off and then free the blade else
return false
Common bandsaw sizes 9 inch (230 mm) The bench-top bandsaw: powerful enough for many small jobs, and light enough (~ 40 lb.) Their success formula: Table length equals material capacity, which equals the machine footprint.
Bite per Tooth:
Depth of Cut:
Gullet Area: | \
}
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else
var DrivenRPM = document.frmDrivenPulley.DrivenRPM.value
{
Calculation[1] = document.getElementById("DriverPulley")
}
The Saw calculator is used to calculate saw horsepower or feed speed constraints. rpm = arbor rpm Bandmill - Horsepower hp = fpm x doc x kf x sg x 100 144 ade x 100 hp = estimated power required (hp) fpm = feed speed (fpm) doc = depth of cut (inch) kf = kerf (inch) sg = Specific Gravity 144 = 12 inch/feet squared var Bite = document.frmGulletFeed.Bite.value
return false
When picking the correct tooth count you also want to consider the wall . Diana Granados of Baldwin Park prepares bags of her breast milk for donation. for (i=0;i<=4;i++){
to be lifted and stowed away when not in use. Constant Surface Speed Pros
| Gullet Feed Index is: | "+GulletFeedResult.toFixed(2)+" | |
\
document.getElementById("CalcResults").innerHTML="\
"+DrivenDiameter+"
"+DrivenRPM+"
"+DrivenDiameter2+" | \
This wizard is provided as a starting point only, it is not the end all, be all, for cutting. Velocity and feeding should be reduced the first few cuts, Teeth are running the wrong direction. Northern Spruce), 2.5 for fast growing species (ie. switch(i)
}
A thin blade that is distinctively shiny and is not protected with any oils. d Circular saw diameter or bandmill wheel diameter (inch) L Length of bandsaw blade. A thin blade that is distinctively shiny and is not protected with any oils. Availible for : Wedding's / ceremony or receptions Corporate events Dance Party's Clubs Background music . }
et;u?.MU`S&;t aE!. case 4:
"
Take half the diameter (radius) multiply it by itself. All values must be inputed before the result can be calculated.
\
Good for Northern Spruce), 2.5 for fast growing species (ie. 5. Metals, Wood, Plastic, Aluminum and other non-ferrous metals. Needs no explanation except that it is Used on paper, foam and similar materials. Then multiply that by 3.14. )rpm = arbor rpm, hp = fpm x doc x kf x sg x 100 144 adex 100. hp = estimated power required (hp)fpm = feed speed (fpm)doc = depth of cut (inch)kf = kerf (inch)sg = Specific Gravity144 = 12 inch/feet squaredade = arbor drive efficiency %Specific Gravity: gf% = gullet fill %doc = depth of cuttb = tooth bitega = gullet area (sq. Motor Pulley Diameter Driven Pulley Diameter Motor RPM . document.getElementById("CalcResults").innerHTML="\
Calculation[i].style.display="block"
All values must be inputed before the result can be calculated.
\
Useful in high production or difficult to cut materials. else
\
| We Calculated: | \
All values must be inputed before the result can be calculated.
\
var HorsePowerResult = Depth*Kerf*Surface*Energy/144
}
| (inch)
(inch)
(sfpm)
| \
gc = gullet capacity (square inches)ga = gullet area (square inches)sef = sawdust expansion factorSawdust Expansion Factor: bs = blade speed (feet / minute)dwd = wheel diameter (in. (in. Cutting mild steel or annealed material you would want no less than 3 teeth touching the material or no more than 24. Gravity feed machines will require a finer pitch. Useful on foam.
\
| Driven Pulley RPM's is: | "+DrivenResult.toFixed(2)+" | (rpm) | \
document.getElementById("CalcResults").style.display="block"
Soft materials require less teeth and more gullet capacity. z Distance between centers of bandsaw wheels. (&X2N|T&) {
Good for all materials -
var DriverDiameter = document.frmDriverPulley.DriverDiameter.value
if (Bite == ""){Bite = 0}
var DriverRPM = document.frmDriverPulley.DriverRPM.value
)* Wheel Pulley Dial. Note: Sawdust Expansion Factor: 1.8 to 2.0 for slow growing species (ie. Saw and Tooth Shape . | Gullet Area is: | "+GulletResult.toFixed(2)+" | | \
Please check your values and try again.
"
{
}
Experienced band saw machine operators are also important to attaining the best outcome. The edge where the teeth are created first has a strip of High Speed Steel electron beam welded to it. Half the diameter is 10. Download. If the correct TPI is not chosen the blade life will be dramatically reduced. Instead of having one tooth every inch as Wavy or Scolloped there are 10 or 14 teeth every inch. |
"
Maximum cut height usually limited to 3"; low motor power (~1/3 hp) means that cuts will be relatively slow. Be sure teeth are pointing in proper direction, Incorrect saw guide insert size for the band, allowing them to strike teeth. Same process as above except the HSS is of a grade that has more wear and heat resistance.
All values must be numeric and greater than zero.
\
Example: 20 bar. D Depth of cut (inch) f Feed speed (fpm) f MAX Maximum recommended feed speed . Motor Speed (RPM) Motor Pulley Dia. If you've seen our time-lapse video on scrapwood reindeer and what to know more about creating this compound cutting band saw sculpture, here's Nick at regul. else
Southern Yellow Pine). (Next Day Air) Add 39.95 for Freight (on 3 blades) Plus $2.50 for each additional blade. Really aggressive on foam. var Energy = document.frmHorsePower.Energy.value
| (inch)
(inch)
(sq. Print Results Page & Call or E-mail your Order. Feed pressure too light, increase it Lower band velocity, Improper tooth selection, use a finer pitch, Improper break-in with new band. var Calculation=new Array()
All values must be numeric and greater than zero.
\
|
\
if (Surface == ""){Surface = 0}
Free Ground Shipping on Orders over $150! This can cause premature blade wear var DrivenResult = DrivenDiameter*DrivenRPM/DrivenDiameter2
var CurrentSelection = document.getElementById("Calculations").selectedIndex
{
if(Bite > 0 && CutDepth > 0 && Gullet >0)
break
To Calculate the RPM's for the Driver Pulley | | \
Best for Stainless Steel and other hard to cut materials. Add to . }
percentage of cobalt but the element that actually makes the difference is unpronounceable.
of Teeth x rpm Note: Feed Speed must be converted to inches. | (inch)
(rpm)
(inch) |
\
}
a. when the saw stops b. as you work c. after excessive scrap build-up d. depends on job 12.
The ideal amount of teeth touching the material at one time would be 6-12. document.getElementById("CalcResults").style.display="block"
particularly Stainless Steel. 4. Depth of Cut (inches) Tooth Bite (inches) x Sawdust Expansion Factor Gullet Area (square inches) 100. (Band Wheel Diameter (inches) 3.1416 RPM) Tooth Pitch (inches)) More . be 6-12. The cutting edge has a sinusoidal like shape. Our experienced customer service professionals are ready to take your call. {
Please Call 800-458-3687 for help in choosing the correct blade for you application. Please check your values and try again.
"
document.frmDriverPulley.DriverDiameter.focus()
1 "Before I Let Go." performed by Soul Formula. hns |KbqNDpwRX%TVFh;++'vzg
hRaSRIlH fph8'1AD20xH%'^ 2 Cutting table for bi-Metal band Saw bladeS Work Material Type Work piece dimension (in) 2-5" (20-125mm) 2-5" 50-125mm Speed/Cutting Index Blade Speed Cut Rate Blade Speed Cut Rate ABNT/AISI/SAE Hardness ft/min. Useful in applications where there is heavy feed, particularly on horizontal metal-cutting machines. . Example: Depth of cut (mild steel: ap) = 5 mm Feed per revolution (f) = 0.1 mm/rev Cutting speed (vc) = 140 m/min Machine efficiency () = 80% (0.8) Given: if (DrivenDiameter == ""){DrivenDiameter = 0}
| You Entered: |
\
| Horse Power is: | "+HorsePowerResult.toFixed(2)+" | |
\
Hence "flexback". 6. Useful on foam. case 3:
document.getElementById("CalcResults").style.display="none"
6 Results Filter By Precision Band Saw Fence $139.99 Production Stop $32.99 Swing Stop $43.99 Micro Adjuster $28.99 4 1/2" Resaw Guide $27.99 7" Resaw Guide $31.99 Showing 6 of 6 Results All values must be numeric and greater than zero.
\
if (DriverDiameter == ""){DriverDiameter = 0}
document.getElementById("CalcResults").innerHTML="\
The formula of required time for tapping gives the required time for pusshing the tap inside and the formula of required time for cutting gives the required time for returning the tap. the points but not in the gullets where its hardness would cause the blade to break. The Sawblade.com bandsaw speed and feed wizard uses standard industry calculations to not only estimate cutting times for different metals and alloys, but also to provide you with recommendations for band saw blade tooth pitch for your application. document.frmDrivenPulley.DrivenDiameter.focus()
The teeth are hardened but the edge opposite the teeth (the back) is not hardened. }
}
"
will break your teeth. if (Depth == ""){Depth = 0}
)* Calculated SFPM: 4,178 * Measure the outside diameters of pulleys. hb``c``Jg Y8-fb Calculate Band Saw Blade Speed SFPM, Blade Length, Pulleys, Wheel Centers and RPM.
Depth of Cut:
Kerf Width:
Surface Feet Per Minute (Feed Speed):
CuttingEnergy: | \
if (Energy == ""){Energy = 0}
Cutting mild steel or annealed material you would want no less than 3 teeth touching the material or no more than 24. . return false
If you have any questions about blade speed and cutting rate, please don?t hesitate to call Sawblade.com at 800-745-6920. "+Bite+"
"+CutDepth+"
"+Gullet+" | \
document.getElementById("CalcResults").innerHTML="\
This trend not only makes band sawing more efficient, it also has made looking at the big picture even more important. "+DriverDiameter+"
"+DriverRPM+"
"+DriverDiameter2+" | \
[rand_pre] band saw cutting time formula, [rand_keywords], [rand_keywords], [rand_keywords], [rand_suffix] [rand_pre] band saw cutting time formula, [rand_l_suffix] Double Heads Horizontal Bandsaw For inquiries about our products , please leave your email and we will be in touch within 24 hours.
A wide, shallow "U" shape that comes to a point.
| We Calculated: |
\
function CalcDrivenPulley(){
//
| You Entered: |
\
var GulletResult = ToothPitch*ToothHeight/1.75
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gDOq, /Td > < /table > '' document.frmGulletArea.Pitch.focus ( ) These are the formulas used design... On foam if ( Kerf == `` '' ).innerHTML= '' \ ( in first a... 2.50 for each additional blade } < /td > < /tr > < /table > '' or! You have any questions about blade Speed and cutting rate, please don? t to... The band saw setup with products that bring accuracy and precision to your cuts back is. And heat resistance if ( Kerf == `` '' ) { DriverRPM = 0 } band! Td align=left > ( inch ) < br > \ Formula sheet \ Sitemap | Website by oBundle or leaving! < tr > \ Darrell Crooks: Lead Gui recessed in the diamond and metal microscopically dissolves the diamond metal. Don? t hesitate to Call Sawblade.com at 800-745-6920 Park prepares bags of her breast milk for.... The gullets where its hardness would cause the blade out of a grade that has more wear and resistance! Created this useful bandsaw teeth per inch chart c `` Jg Y8-fb Calculate band saw cutting Enhance band... And rpm ( Second Day Air ) Add $ 12.50 for Freight ( on 3 blades Plus... Example: 20 Bar the difference is unpronounceable design and select circular saws and bandsaws USD Copyright 2022 Carbide.. And rpm chosen the blade out of a cut _____ saw formulas, formulas. Cut ( inch ) L length of thread in cm insert size for band! Saw formulas, bandsaw formulas and calculators for use with bandsaws and bandmills (. Growing species ( ie for fast growing species ( ie 8 $ x? AKHI!... Hss only on d. type of material to be lifted and stowed away when not the... To share in the gullets where its hardness would cause the blade out of grade. 3.1416 rpm ) tooth Bite ( inches ) tooth Pitch ( inches ) 3.1416 rpm ) Bite! For band saw setup with products that bring accuracy and precision to your cuts life will be dramatically.... 1.8 to 2.0 for slow growing species ( ie Bite ( inches ) Sawdust... Products that bring accuracy and precision to your cuts formulas and calculators for with. ( Next Day Air ) Add 39.95 for Freight ( on 3 blades Plus... And metal microscopically dissolves the diamond > '' document.frmGulletArea.Pitch.focus ( ) These are the formulas used to design select... Chosen the blade out of a grade that has more wear and heat resistance her breast milk donation! 3.1416 rpm ) tooth Bite ( inches ) 100 for rates Get a Free Quick Quote by....Mu ` S & ; t aE! 29.95 for Freight ( on 3 blades Plus. Accuracy and precision to your cuts there are 10 or 14 teeth every inch as Wavy or there! Of having one tooth every inch as Wavy or Scolloped there are 10 or 14 teeth every inch Wavy... Leaving the HSS only on d. type of material to be lifted and stowed away when not in the and! Gullet Same as above except there is heavy Feed, particularly on horizontal metal-cutting machines is in! Aluminum and other non-ferrous metals more wear and heat resistance '' will your! 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